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Production Planning & Control Practical – Remote Online Training

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Production-Planning-Benefits-300×250
steps-in-production-planning-and-control-in-manufacturing
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Description

 

Target Audience:

  • Production Managers
  • Supply Chain Professionals
  • Manufacturing Engineers
  • Operations and Logistics Professionals
  • Business Owners & Entrepreneurs

Course Objectives:

By the end of this course, participants will be able to:

  1. Understand the core concepts of Production Planning & Control (PPC).
  2. Develop practical skills in planning, scheduling, and monitoring production.
  3. Learn to use digital tools & software for PPC (Excel, ERP/MRP systems).
  4. Optimize resource allocation and inventory control.
  5. Apply lean manufacturing and just-in-time (JIT) principles.
  6. Enhance decision-making through real-time data analysis.
  7. Implement PPC strategies to reduce waste and increase efficiency.

Course Outline:

Module 1: Introduction to Production Planning & Control

  • Importance of PPC in Manufacturing
  • Key Functions of PPC
  • Challenges in Production Planning

Module 2: Demand Forecasting & Capacity Planning

  • Demand Estimation Methods
  • Capacity Planning Techniques
  • Forecasting Tools & Case Studies

Module 3: Master Production Scheduling (MPS) & Material Requirements Planning (MRP)

  • Developing MPS
  • MRP Fundamentals & Calculation
  • Software Demonstration (Excel & ERP systems)

Module 4: Inventory Management & Control Strategies

  • ABC Analysis, EOQ, JIT & Kanban
  • Optimizing Inventory Levels
  • Case Study: Reducing Inventory Costs

Module 5: Shop Floor Scheduling & Workflow Optimization

  • Gantt Charts & Work Order Scheduling
  • Bottleneck Identification & Solutions
  • Digital Tools for Scheduling

Module 6: Lean Manufacturing & Waste Reduction

  • Lean Principles in PPC
  • 5S, Kaizen, and Value Stream Mapping
  • Practical Implementation in Small & Large Businesses

Module 7: Performance Monitoring & Key Metrics

  • KPIs for PPC (OEE, Cycle Time, Lead Time)
  • Real-time Production Monitoring Tools
  • Dashboard Creation & Reporting

Module 8: Case Studies & Real-World Applications

  • Industry Case Studies
  • Best Practices in PPC
  • Common Mistakes & How to Avoid Them

Module 9: Digitalization & Industry 4.0 in PPC

  • Role of IoT, AI, and Data Analytics
  • Smart Factories & Automation
  • Future Trends in PPC

Module 10: Final Practical Session & Assessment

  • Hands-on Project: Develop a PPC Plan
  • Feedback & Review
  • Certification Exam

Learning Outcomes:

Upon successful completion of this course, participants will be able to:
✅ Develop and implement an effective Production Planning & Control System.
✅ Utilize Excel, ERP & MRP tools to manage production workflows.
✅ Optimize production efficiency & cost-effectiveness.
✅ Reduce lead time, minimize waste, and improve inventory turnover.
✅ Apply lean manufacturing & JIT principles in real-world scenarios.
✅ Monitor KPIs and performance metrics to enhance decision-making.


Training Methodology:

Live Interactive Online Sessions (Zoom/MS Teams)
Case Studies & Industry Examples
Hands-on Exercises & Assignments
Practical Software Demonstrations (Excel, ERP/MRP)
Group Discussions & Q&A Sessions
Final Project & Certification Exam

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