Awareness of ISO 9001:2015 and IATF 16949:2016

Course Duration:

1 Day (6-8 hours)

Target Audience:

• Quality Management Professionals
• Process Owners and Managers
• Production Supervisors
• Auditors
• Employees involved in Quality and Manufacturing processes
• Anyone interested in learning about ISO 9001 and IATF 16949

Course Objectives:

By the end of this training, participants will:

1. Understand the purpose, structure, and key requirements of ISO 9001:2015 and IATF 16949:2016.
2. Recognize the benefits of implementing and maintaining a Quality Management System (QMS).
3. Identify the differences and relationships between ISO 9001 and IATF 16949.
4. Understand the risk-based thinking and process approach required by both standards.
5. Gain insights into customer-specific requirements (CSR) and their impact on the QMS.
6. Understand basic audit principles for compliance.

Course Outline:

Module 1: Introduction to Quality Management Systems (QMS)

• Definition of Quality Management
• Evolution of Quality Standards
• Importance of QMS in Manufacturing and Service Industries
• Overview of ISO and IATF

Module 2: Overview of ISO 9001:2015

• Purpose and Benefits of ISO 9001
• Key Principles of Quality Management
• High-Level Structure (Annex SL)
• Key Clauses:
  • Context of the Organization
  • Leadership
  • Planning (Risk-Based Thinking)
  • Support (Resources, Competence, Awareness)
  • Operation (Product and Service Delivery)
  • Performance Evaluation
  • Continuous Improvement

Module 3: Overview of IATF 16949:2016

• Purpose and Scope of IATF 16949
• Key Differences between ISO 9001 and IATF 16949
• Core Automotive QMS Requirements:
  • Customer-Specific Requirements (CSR)
  • Product Safety and Risk Management
  • Contingency Planning
  • Change Management
  • Supplier Management
  • Auditing Requirements

Module 4: Key Requirements & Implementation Challenges

• Process Approach and PDCA (Plan-Do-Check-Act)
• Risk-Based Thinking & FMEA (Failure Modes and Effects Analysis)
• Control of Nonconforming Products
• Internal and External Audits
• Corrective and Preventive Actions

Module 5: Benefits of Implementing ISO 9001 & IATF 16949

• Enhanced Customer Satisfaction
• Process Standardization and Efficiency
• Reduced Defects and Rework
• Market Competitiveness and Compliance

Module 6: Certification Process & Next Steps

• Steps to Implement ISO 9001 and IATF 16949
• Internal Audits & Certification Process
• Common Pitfalls and Best Practices

Learning Outcomes:

After completing the course, participants will be able to:
✅ Explain the purpose and requirements of ISO 9001:2015 and IATF 16949:2016.
✅ Identify the differences between ISO 9001 and IATF 16949.
✅ Understand how risk-based thinking and customer-specific requirements impact the QMS.
✅ Apply the process approach to quality management.
✅ Recognize the importance of continuous improvement and audit processes.
✅ Understand the steps for certification and compliance.

Training Methodology:

✅ Presentation & Lectures: Engaging explanations of key concepts using slides.
✅ Case Studies: Real-world examples of QMS implementation.
✅ Group Discussions: Interactive sessions for knowledge sharing.
✅ Workshops & Exercises: Practical applications of concepts.
✅ Q&A Sessions: Clarifications and discussion of challenges.
✅ Self-Assessment Quiz: To reinforce learning.